Adroit Extrusion is a reliable Multilayer Blown Film Extrusion Line Exporter
in Jordan.
Our Manufacturing unit is based in Kheda, Gujarat, India.
Multilayer blown film technology by Adroit Extrusion enables the production of high-performance films used across a wide range of packaging and industrial applications.
From basic monolayer bags to highly complex 7-layer barrier films, our cutting-edge co-extrusion lines combine multiple polymers to deliver superior film characteristics, cost-efficiency, and material versatility.
Types of Multilayer Blown Film Lines
3-Layer Blown Film Line
- Available in IBC (Internal Bubble Cooling) and Non-IBC configurations.
- Capable of producing various film types using materials such as PP, LDPE, LLDPE, HDPE, mLLDPE, Sealant Polymers, and Additives.
- Ideal for processors seeking high-quality films with balanced performance and cost-effectiveness.
- Supports layer ratio up to 1:3:1 for recipe cost reduction.
- Equipped with Modern Cylindrical Spiral Die for quick changeovers and minimized polymer degradation.
5-Layer POD (Polyolefin-Dedicated) Blown Film Line
- Optimized for all-PE structures with cost-efficient downgauging.
- Outer layers: Thin high-performance polymers.
- Inner layers: Thicker low-cost materials for significant savings.
- Meets market demands for enhanced printability, sealability, and optical properties.
- Designed to reduce final film cost while maintaining high quality.
7-Layer Barrier Film Line
- Ideal for high-barrier applications using EVOH, PA/PE, and other specialty polymers.
- Tailored for symmetrical and asymmetrical barrier film structures.
- Installed with Modern Cylindrical Spiral Die for minimal dwell time—great for heat-sensitive materials.
- Includes advanced automation features:
- Automatic thickness control (non-contact capacitive sensor)
- Gravimetric mixing and dosing system
- IBC cooling system
- Fully automatic surface winder
- Touch-screen process control interface
Features
- Multilayer Co-Extrusion: Combines multiple polymers for a single high-performance film structure.
- Advanced Automation: Touch-screen control, gravimetric dosing, and auto thickness/width control.
- Material Flexibility: Compatible with a wide range of plastic materials and masterbatches.
- Efficient Film Winding: Automated winder with tension control ensures precise winding.
- Optional Add-ons:
- Corona Treater
- Air/Water Chiller
- Hydraulic Unloading
- Digital Web Aligner
- Bi-metallic Screw & Barrel Set
- S-Wrap Cooling System
Benefits
- Reduced Raw Material Costs: Strategic layer distribution minimizes use of expensive polymers.
- Faster Changeovers: Short polymer flow pathways reduce dwell time and degradation.
- Superior Film Properties: High dart impact, puncture resistance, gloss, hot tack strength, and barrier performance.
- User-Friendly Operation: Integrated supervisory control with intuitive touch-screen interface.
- Higher ROI: Cost-effective production with enhanced flexibility and market adaptability.
How It Works
- Blown Film Co-Extrusion Process:
- Multiple polymer streams are melted and co-extruded through a die.
- The molten film is inflated into a bubble using air.
- The film bubble is cooled, collapsed, and wound into rolls.
- The final multilayer film offers targeted performance characteristics in each layer.
Applications / Uses
Multilayer blown films are widely used in industries requiring high-performance, flexible packaging. Applications include:
- Food & Liquid Packaging:
- Water Pouch Film
- Milk Film
- Edible Oil Film
- Tomato Ketchup Packaging
- Tea Packaging
- Liquid Packaging
- Industrial Packaging:
- Liners for aluminum foil, jute paper, and woven sacks
- Chemical and petrochemical packaging bags (FFS lines)
- Stretch Cling Film
- Consumer Goods:
- Grocery Bags, T-Shirt Bags, Shopping Bags
- Garment Bags
- Fresh Produce Packaging
- E-commerce and Courier:
- Courier Bags
- Tamper-proof Packaging
FAQs:
Q1: What is the difference between 3-layer, 5-layer, and 7-layer blown film lines?
A: The main difference lies in the number of layers and complexity:
- 3-layer: Balanced performance and cost, ideal for general-purpose films.
- 5-layer: Offers downgauging and better sealability/printability with cost-efficient inner layers.
- 7-layer: Advanced barrier properties using specialty polymers like EVOH and PA for high-end packaging.
Q2: Which industries can benefit from multilayer blown film?
A: Industries such as food & beverage, chemical, petrochemical, agriculture, e-commerce, and retail packaging can benefit significantly due to the enhanced properties and customization of multilayer films.
Q3: Can different materials be used in each layer?
A: Yes, each layer can be made from different polymers, allowing for customized performance like strength, gloss, puncture resistance, or barrier properties.
Q4: What raw materials can be used in these machines?
A: LDPE, LLDPE, HDPE, mLLDPE, PP, EVOH, PA, sealant polymers, additives, and masterbatches.
Q5: How does the machine control film thickness and quality?
A: Through features like automated thickness control (non-contact), gravimetric dosing, tension-controlled winding, and extrusion process control systems.
Adroit Extrusion is a reliable Multilayer Blown Film Extrusion Line Exporter
in Jordan including locations in Amman, Aqaba, Al-Karak, Madaba, As-Salt, Irbid, Zarqa, Jerash, Ash-Shajarah, Al-Husun, Aydoun, Tafilah, Ar-Ramtha, Mafraq, At Turrah, Ma’an, Sahab, Russeifa, Ajloun, Ein Al-Basha, Na’our, Al Jizah, Al Hashemiya, Mu’tah, Wadi Musa, Wadi Al-Seer, Beit Ras, An-Nuayyimah, As-Sarih, Der Abi Saeed, Fuheis, Al-Mazar, Anjara, Judayta, Kufranjah, Al Mazar al Shamali, Al Quwaysimah, As-Sukhnah, Kafr al Ma’a, Bushra, Huwwarah, and many more.
For more information and inquiries, feel free to contact us.
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