Adroit Extrusion is a prominent Manufacturer and Exporter of High Speed Five and Seven Layer Barrier in Lebanon.
Our production facility is located in Kheda, Gujarat, India.
Adroit Extrusion offers advanced Five‑Layer and Seven‑Layer Barrier Film solutions designed for high-speed, high-performance packaging.
These multilayer films use co-extrusion of different polymers to create composite films with enhanced strength, barrier properties, sealability, and cost efficiency.
These films are ideal for industries in Lebanon seeking high-quality packaging solutions that protect products and extend shelf life.
Work of Five and Seven Layer Barrier
- Co-extrusion process: Multiple extruders feed different polymers simultaneously into a die head to form a multilayer tube.
- Layer functionality: Each layer serves a specific purpose, such as providing barrier protection, mechanical strength, sealability, and printability.
- Automation in 7‑layer lines: Modern 7‑layer lines include automatic thickness control, gravimetric mixing, and automated winding for high-speed production.
- Cost-effective 5-layer solution: 5-layer films provide a balance between performance and cost for standard packaging applications.
TECHNICAL SPECIFICATION
- Model Name: Innoflex Five and Seven Layer CO-Extrusion Blown Film Plant
- Material Used: LDPE, LLDPE, HDPE, PP, CO-POLYMER, EVA etc.
- Output Range: 100 – 500 Kg/Hr (Depends On Extruder’s Size)
- Screw Diameter: 40/45/55/60/65/75/90 MM (Customized)
- Screw L/D ratio: 30:1 (Customized)
- Layflat Width: 1000 – 3000 MM
- Thickness: 20 – 200 micron
Features
- High barrier performance: Protects against oxygen, moisture, and other environmental factors, extending product shelf life.
- Mechanical strength: Excellent tear resistance, puncture resistance, and stability during storage and transportation.
- Sealability and printability: Compatible with heat sealing and high-quality printing for branding.
- Flexibility: 5-layer films are cost-effective and versatile; 7-layer films meet stringent packaging requirements.
- Uniformity: Advanced extrusion lines ensure consistent thickness and layer distribution.
- Cost efficiency: 5-layer films reduce production costs while maintaining reliable barrier and mechanical properties.
Work Principle
- Material Feeding: Polymers such as PE, PP, or barrier resins like EVOH are fed into separate extruders.
- Melting and Extrusion: Polymers are melted and conveyed to a co-extrusion die head.
- Layer Formation: Layers are combined to form a multilayer structure, with precise distribution for 7-layer films.
- Blowing Process: Air inflates the structure into a bubble, forming the film’s width and thickness.
- Cooling and Stabilization: Air rings cool the bubble, and the film is collapsed for stabilization.
- Haul-Off and Winding: The film is pulled, slit if needed, and rolled into finished rolls.
Application
- Food Packaging: Snacks, confectionery, frozen foods, dairy, ready-to-eat items.
- Liquid Packaging: Oils, sauces, and beverages requiring barrier and sealability.
- Pharmaceutical and Medical Packaging: Sterile packs, medicines, and medical devices.
- Industrial Packaging: Liners for chemicals, oils, and agricultural films.
- Thermoformable and Flexible Packaging: Trays, pouches, cups, and vacuum packaging.
FAQs
Q1. What is the difference between 5-layer and 7-layer barrier films?
- 5-layer films are cost-effective with balanced barrier, printability, and sealability.
- 7-layer films offer superior barrier performance, mechanical strength, and uniform layer distribution.
Q2. Why do multilayer films provide better protection than single-layer films?
Each layer has a specific function—barrier protection, strength, sealability, and printability—making the composite film much more effective at blocking gases and moisture.
Q3. Can the film properties be customized for different applications?
Yes. Polymer types, layer thickness, transparency, barrier strength, and sealing properties can all be tailored to client requirements.
Q4. Are 7-layer barrier films cost-effective?
Yes. Although more complex, modern extrusion technology ensures efficient production, balancing performance and cost.
Q5. Which industries in Lebanon benefit most from these films?
Food and beverage, pharmaceutical, medical, and industrial packaging industries benefit from the high-performance properties of these multilayer films.
Adroit Extrusion is an Exporter of High Speed Five and Seven Layer Barrier in Lebanon an
including Beirut, Barr Eliâs, Tripoli, Sidon, Borj Hammoud, El Minié, Aaley, Joünié, Zahlé, Baabda, Baalbek, Nabatîyé, Borj el Qoblé, Tyre, El Ghâzîyé, Qabb Eliâs, Batroûn, Jbaïl, Zghartā, Bent Jbaïl, Chmistâr, Qornet Chahouâne, El Bâzoûrîyé, Dbaïyé, Baaqlîne, Kahhalé, Barja, Bteghrîne, Sarafand, Srîfa, Qâna, Ed Dâmoûr, Kfar Aabîda, El Qalamoûn, Ej Jmaïlîyé, Nahr Ibrâhîm, Halba, Zakrît, Saoufar, Borj Rahhâl, Jdaidet el Matn, Sîr ed Danniyé, Jezzîne and many more.
For more details, inquiries, or a personalized quote:
Website: www.adroitextrusion.com
Email: info@adroitextrusion.com
Phone: 09925143048 | 08758665507
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